Advanced materials for Precision Stampings

Stanztec 2026 | Booth XXX Materion's high-performance strip materials help manufacturers meet demanding requirements for connectors, springs, energy systems, and thermal management applications.

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Featured Materials Supporting Improved Performance Across Various Industries

High-Strength Copper-Beryllium Alloys (C17200)

Our high-performance CuBe alloys combine exceptional strength, conductivity, fatigue resistance, and formability, making them the proven choice for precision connectors, contacts, springs, battery components, and other demanding stamped parts. The unique combination of mechanical and electrical properties supports efficient manufacturing while delivering reliable long-term performance in service.

Applications: Connectors | Springs | Battery Components | Energy Systems

Learn more with our data sheets.

BrushForm® Copper-Nickel-Tin Alloys

The BrushForm family of copper-nickel-tin alloys is engineered to provide an outstanding balance of strength, conductivity, formability, fatigue resistance, and stress relaxation performance. Designed for efficient high-volume stamping, BrushForm alloys help manufacturers achieve consistent production and dependable end-use performance across connector, spring, switch, and sensor applications.

BrushForm 96 (C72500)
Excellent balance of strength, conductivity, and formability for precision stamped connectors and spring components.

BrushForm 158 (C72900)
Higher strength and stiffness with exceptional fatigue resistance and dimensional stability for demanding spring, connector, switch, and sensor applications.

Applications: Connectors | Springs | Sensors | Switches

Product Information:
BrushForm 96: [Link]
BrushForm 158

SPECIALTY MATERIALS FOR BATTERY COMPONENTS

Dovetail Clad® Battery Terminal Materials - Copper-to-aluminum clad material engineered for reliable electrical performance, durable joining, and lightweight battery terminal designs.
Copper-Nickel Clad Current Collectors - High-conductivity clad materials that combine copper conductivity with nickel durability and corrosion resistance for demanding battery environments.
ConnectiClad™ Multilayer Clad Metals - COMING SOON - Engineered multilayer copper-nickel-stainless steel clad materials designed to balance conductivity, strength, weldability, and corrosion resistance in advanced battery cell connection systems.
High-Strength Copper Alloys - High-strength copper-beryllium alloys such as Alloy 25 (CuBe2) combine high current carrying capacity with excellent strength, fatigue resistance, and durability for demanding battery busbar and power distribution applications.
Clad Metal for Busbar Solutions - Clad metal architectures help optimize conductivity, stiffness, thermal performance, weight, and connection reliability in compact battery designs.
Advanced Battery Chemicals - High-purity inorganic chemicals and specialty materials designed to support advanced battery manufacturing and performance requirements.

Product Resources Data Sheets and Details on Our Materials

Copper Materials

Alloy 25 Data Sheets - Specifications and details on Alloy 25 in plate, rod and bar, rod and tube, strip, tube, and wire formats.
Dovetail Clad Product Brief - Joins copper and aluminum side-by-side in long, continuous master coils. The coils can easily be stamped and formed to create bus bars and lead tabs
eStainless Clad Data Sheet - Technical data on copper and aluminum eStainless clad metal.

Light Metals

Guide to Lightweight Materials - Alloys and composites that provide strength and high performance while adding minimal weight.
AlBeMet^® Metal Matrix Composites Data Sheet - The high modulus and low-density characteristics of beryllium with the fabrication and mechanical property behaviors of aluminum.
AyontEX^® 4632 Alloy Data Sheet - For even higher strength, temperature and/or fatigue endurance requirements, AyontEX 4632 performs and still matches the CTE of copper.
SupremEX^® Metal Matrix Composites Technical Documents - Lightweight aluminum-silicon-carbide comosites with outstanding strength and stiffness.

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Material Science: For nearly 100 years, Materion has pioneered the field of material science through robust research and development programs. To serve our cutting-edge, high-growth markets, we invest heavily in bringing together the top engineers, scientists, metallurgists, and advanced materials experts to solve the toughest challenges.
Product Design: Materion's innovative products are engineered to meet the most challenging design requirements from tiny, game-changing technology in semiconductor chips to the harshest conditions in outer space. You likely interact with our products multiple times per day in automotive, energy, industrial, and consumer electronics markets.

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