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Machinable and High-strength: Introducing Emery Low Lead Alloy

To help our customers who need to meet RoHS requirements, or those that simply want to switch to a low-lead material, we have introduced Emery Low Lead™ alloy, the culmination of a multi-year initiative by our R&D engineers.

INNOVATING NEW ADVANCED MATERIALS PRODUCTS AND SERVICES TO ENSURE THE SUCCESS OF OUR CUSTOMERS

With mechanical and electrical properties identical to those of our Alloy 25 and M25 alloy, Emery Low Lead material offers machinability in a low-lead chemistry (less than 1000 ppm) that does not sacrifice the strength or conductivity needed for demanding end-use applications. This alloy is ideal for reliable circular connectors, coaxial connectors and test probes.

Prior to introducing Emery Low Lead alloy, our team developed several low-lead alloy compositions and tested them in precision machining operations at machine shops and customers’ facilities. Emery Low Lead alloy performed and machined best in multiple machining set ups.

If you have worked with our M25 material, please note that Emery Low Lead alloy may require adjustments to machine settings for optimal results. Read our machining guide or talk with our Customer Support engineers to learn more about the appropriate machining adjustments that will need to be made for Emery Low Lead alloy.

Emery Low Lead Alloy Benefits and Applications

Benefits:

  • High Strength
  • High Conductivity
  • Machinability
  • Good Formability
  • RoHS Compliance

Applications:

  • Circular Connectors
  • Coaxial Connectors
  • Test Probes
Get more details in our data sheet

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 Alloy ISO Designation  Nominal  Yield Strength Electrical Conductivity %IACS Pb Content Machinability Rating  

25 HT

CuBe2   200 ksi / 1379 MPa 25 0% 20%  
M25 HT CuBe2Pb 200 ksi / 1379 MPa 25 0.2-0.6% 50%  
Emery Low Lead Alloy CuBe2 200 ksi / 1379 MPa 25 <1000 ppm 40%  
1915HT CuNi1Pb1P 88 ksi / 607 MPa 48 0.8-1.2% 75%  
Eco N59   CuNi9Zn41FeMn  81 ksi / 560 MPa 10 <1000 ppm 50%  
C544 H CuSn4Pb4Zn3P 63 ksi / 434 MPa 26 3-4% 80%  
             
             
             
             
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