Materion
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Advanced Materials for Next-Gen Battery Systems

Materion helps enable safer, lighter, and more efficient battery technologies. See us at Booth 5-E64 during The Battery Show Europe to explore materials engineered for performance, manufacturability, and reliability across demanding battery applications.

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Solving complex material challenges across the battery value chain

As battery systems continue to evolve, material performance plays a critical role in conductivity, thermal management, durability, and long-term reliability. Materion supports battery manufacturers and designers with advanced engineered materials for connectors, busbars, current collectors, housings, and thermal management systems.

Our portfolio includes clad metals for electrical and mechanical performance, high-conductivity copper- and nickel-based alloys, and advanced battery chemicals. These materials help improve energy transfer efficiency, manage heat in compact designs, resist corrosion, and support durable interconnect systems across demanding battery applications.

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Specialty Materials for Battery Components

  • Dovetail Clad® Battery Terminal Materials - Copper-to-aluminum clad material engineered for reliable electrical performance, durable joining, and lightweight battery terminal designs.
  • Copper-Nickel Clad Current Collectors - High-conductivity clad materials that combine copper conductivity with nickel durability and corrosion resistance for demanding battery environments.
  • ConnectiClad™ Multilayer Clad Metals - COMING SOON - Engineered multilayer copper-nickel-stainless steel clad materials designed to balance conductivity, strength, weldability, and corrosion resistance in advanced battery cell connection systems.
  • High-Strength Copper Alloys - High-strength copper-beryllium alloys such as Alloy 25 (CuBe2) combine high current carrying capacity with excellent strength, fatigue resistance, and durability for demanding battery busbar and power distribution applications.
  • Clad Metal for Busbar Solutions - Clad metal architectures help optimize conductivity, stiffness, thermal performance, weight, and connection reliability in compact battery designs.
  • Advanced Battery Chemicals - High-purity inorganic chemicals and specialty materials designed to support advanced battery manufacturing and performance requirements.
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Materials for Battery Housings and Thermal Management

  • eStainless® Clad Metals - Stainless steel clad materials engineered to combine structural durability with enhanced thermal management performance in battery systems.
  • AyontEX® Aluminum-Silicon Alloys - Lightweight hypereutectic aluminum-silicon alloys designed for thermal stability, dimensional control, and efficient heat dissipation.
  • High-Conductivity Copper-Beryllium Alloys - Copper alloys engineered to support efficient thermal transfer while maintaining high strength and long-term reliability.

Product Resources Data Sheets and Details on Our Materials

  • Alloy 25 Data Sheets - Specifications and details on Alloy 25 in plate, rod and bar, rod and tube, strip, tube, and wire formats.
  • Dovetail Clad Product Brief - Joins copper and aluminum side-by-side in long, continuous master coils. The coils can easily be stamped and formed to create bus bars and lead tabs
  • eStainless Clad Data Sheet - Technical data on copper and aluminum eStainless clad metal.
  • Guide to Lightweight Materials - Alloys and composites that provide strength and high performance while adding minimal weight.
  • AyontEX® 4632 Alloy Data Sheet - For even higher strength, temperature and/or fatigue endurance requirements, AyontEX 4632 performs and still matches the CTE of copper.

Launch a new project with us 

We specialize in delivering advanced materials solutions to solve the unsolvable. Our engineers are here to help you with your vision for the future.

Material Science
For nearly 100 years, Materion has pioneered the field of material science through robust research and development programs. To serve our cutting-edge, high-growth markets, we invest heavily in bringing together the top engineers, scientists, metallurgists, and advanced materials experts to solve the toughest challenges.
Product Design
Materion's innovative products are engineered to meet the most challenging design requirements from tiny, game-changing technology in semiconductor chips to the harshest conditions in outer space. You likely interact with our products multiple times per day in automotive, energy, industrial, and consumer electronics markets.
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